Thanks to its “modular and upgradeable designs” and machine “organ donation” strategy, ASML can extend the product lifecycle of each module.
According to Moore’s Law, the number of transistors that can be placed on an integrated circuit doubles every two years. However, due to the high price of machines, companies typically hesitate to replace all machinery in a short period of time. ASML uses “modular and upgradeable designs” and machine “organ donation” to allow Taiwan to keep up with innovation.
Modular and Easy-to-Disassemble Design
When process technology needs to be upgraded, ASML can continue to use 40% of its original components;the other 60% are taken out and upgraded, of which 50% are replaced with new modules and 50% are replaced with remanufactured modules with the quality of new stuff. Through modular designs, ASML can greatly extend the product life of its machinery and reduce waste. This makes it possible to avoid replacing entire units.
Refurbish and Remanufacture
In addition to the modular approach for designing new machines, ASML has also implemented an “organ donation” strategy to disassemble some of the machines that have been discontinued, dismantling the modules that still perform well and remanufacturing them into high-performing machines. After testing individual modules and complete systems, they are sold at 60% off the original price and used in emerging IoT manufacturing processes. This not only extends the service life of each module, but also allows customers to buy machines that meet their needs at cheaper prices.
Benefits
- The target for component reuse rate is to reach 95% by 2025, having risen from 85% in 2021 and 87% in 2022 to 88% in 2023.
- Through refurbishment and remanufacturing, 95% of the units manufactured by ASML over the past 30 years are still in use.